DIY Stick
Posted: 07 Apr 2022, 16:59
I'm aware that most of us would do more home brews radio if we could have a stick assembly available more easily and probably even better if we could make them our self with the help of the 3D printer that has been an addition to many shops.
For this reason I have designed a stick that can easily be printed in most printers using PLA as there are no critical tolerances.
Part with a suffix x2 needs to be printed in couples.
In the .zip file you will find all parts and a .step file of the assembly for which you have to download a .step viewer to open the file.
For the building you need the printed, parts some 1,5 mm dowel pins and a few pots, the slider for the trim from Mauser and the 2 stick pot from Aliexpress.
https://eu.mouser.com/ProductDetail/Bou ... cycode=EUR
https://www.aliexpress.com/item/3304988 ... 1802bOs0YL
If there is an interest I will put together a short instruction time permitting.
The size/dimensions are equivalent to most commercially available sticks.
Will update this post as necessary with additional information and pictures of the assembly
Update 09042022
I have modified the files so the part could be printed in MJF i.e. JLCPCB, cost per unit would be in the range of $ 25 + S&H
The original posted version prints fine in our FDM printers but JLCPCB considered some surfaces to thin so I have beefed them up.
The updated version will also allow for a slightly larger diameter for the 2 centering springs.
Updated14042022
Some minor updates to minimize hands on on some parts and also the addition of a throttle option.
Please notice that the part Arch Zero need particular attention in the positioning of pin dowels to have the centering spring to work correctly, picture to come as I go along.
With this last update the plastic parts should be their final configuration
I have a set of part in production at JLCPCB so when I will receive them I will be able to "tell you" more if you are not going to print them by yourself or "chez" a friend
FDM printing settings are:
0,4 mm nozzle
0,14 layers
80% infill
Supports on
I normally print with raft
I use high ends ABS filaments for most of my projects but in this case PLA Tough or similar should do
For this reason I have designed a stick that can easily be printed in most printers using PLA as there are no critical tolerances.
Part with a suffix x2 needs to be printed in couples.
In the .zip file you will find all parts and a .step file of the assembly for which you have to download a .step viewer to open the file.
For the building you need the printed, parts some 1,5 mm dowel pins and a few pots, the slider for the trim from Mauser and the 2 stick pot from Aliexpress.
https://eu.mouser.com/ProductDetail/Bou ... cycode=EUR
https://www.aliexpress.com/item/3304988 ... 1802bOs0YL
If there is an interest I will put together a short instruction time permitting.
The size/dimensions are equivalent to most commercially available sticks.
Will update this post as necessary with additional information and pictures of the assembly
Update 09042022
I have modified the files so the part could be printed in MJF i.e. JLCPCB, cost per unit would be in the range of $ 25 + S&H
The original posted version prints fine in our FDM printers but JLCPCB considered some surfaces to thin so I have beefed them up.
The updated version will also allow for a slightly larger diameter for the 2 centering springs.
Updated14042022
Some minor updates to minimize hands on on some parts and also the addition of a throttle option.
Please notice that the part Arch Zero need particular attention in the positioning of pin dowels to have the centering spring to work correctly, picture to come as I go along.
With this last update the plastic parts should be their final configuration
I have a set of part in production at JLCPCB so when I will receive them I will be able to "tell you" more if you are not going to print them by yourself or "chez" a friend
FDM printing settings are:
0,4 mm nozzle
0,14 layers
80% infill
Supports on
I normally print with raft
I use high ends ABS filaments for most of my projects but in this case PLA Tough or similar should do